MDE Plastics of China provide our clients with excellent custom HIPS vacuum forming service. We help them to build trays, inserts, liners with high quality High Impact Polystyrene material, through thermoforming.
Vacuum forming and HIPS plastic sheets
Vacuum forming is a popular plastic thermoforming technique, to produce a variety of plastic products. High Impact Polystyrene (HIPS) is a thermoplastic polymer. It is a popular material used in vacuum forming due to its durability, lightweight, low cost, and ease of forming. HIPS vacuum forming is a cost-effective and versatile solution for producing high-quality plastic products.
Samples HIPS vacuum formed products
HIPS plastic vacuum forming
A variety of application of HIPS in vacuum forming
HIPS vacuum forming is a great solution for producing a variety of products. Some common applications of HIPS vacuum forming include:
- Packaging: HIPS is often used to produce packaging products such as clamshells, blister packs, and trays.
- Displays: HIPS vacuum forming is also used to produce displays for products such as toys, electronics, and cosmetics.
- Signs: HIPS is a popular choice for sign production because it is lightweight, durable, and easy to form into various shapes.
- Automotive parts: HIPS vacuum forming is also used to produce automotive parts such as dashboards, instrument panels, and door panels.
Advantages of using HIPS in vacuum forming
1. Low Cost
There are many advantages to using HIPS in vacuum forming. One of the main advantages is its low cost. Unlike other plastic materials, HIPS is relatively inexpensive, which makes it a cost-effective choice for products, which need to be produced in large quantities. In addition, HIPS is a versatile material that can be used in a wide range of applications, including packaging, toys, and even medical products.
2. Ease of use
Another advantage of HIPS vacuum forming is its ease of use. The process of vacuum forming is relatively simple. It requires only a few basic pieces of equipment, including a vacuum machine, a mold, and a heater. This simplicity makes it an ideal choice for companies that need to make products quickly and efficiently.
In addition, the process of vacuum forming is highly automated, which reduces the risk of human error and increases the consistency of the final product.
3. Great precision and light weight
Another main benefits of HIPS vacuum forming is its ability to create precise products. The process of vacuum forming allows for the creation of products with precise dimensions and smooth surfaces. This is important for products that need to be accurate and attractive.
In addition, HIPS vacuum forming is an ideal choice for products that need to be lightweight, as HIPS is a lightweight material that is easy to mold and shape.
General process of vacuum forming plastic HIPS products
The vacuum forming process begins with the creation of a mold. This mold can be made from a variety of materials, including wood, metal, or plastic. For large quantity production, aluminum tooling mold is a good choice. The mold is used to create a shape that will serve as the foundation for the final product.
Next, a sheet of HIPS material is heated until it becomes soft enough. This pliable material is then placed over the mold. And then a vacuum is applied to the bottom of the mold, which draws the material into the shape of the mold.
Once the HIPS material has been formed and cooling, it is trimmed to the desired shape. This can be done using a variety of tools, including knives, saws, or routers.
The trimmed product is then inspected to ensure that it meets the required specifications. If the product does not meet the specifications, it may be re-formed or discarded. If the product meets the specifications, it is then ready for use.
HIPS vacuum forming is a cost-effective solution for companies that need to produce high-quality plastic products. Because HIPS is a low-cost material, it is possible to produce large quantities of products at a lower cost than other materials. Additionally, HIPS vacuum forming is a fast process, which means that companies can quickly produce large quantities of products in a short amount of time.
In conclusion, HIPS vacuum forming is a versatile and cost-effective solution for producing a variety of plastic products. Its durability, low cost, and ease of forming make HIPS an ideal material for vacuum forming. Whether you need packaging, displays, signs, or automotive parts, HIPS vacuum forming is a reliable and efficient solution for all your plastic thermoforming needs.